Complete Production Process of Syringe Includes Six-Steps Medical-Grade Polymer-Polypropylene Syringe Turnkey Solution

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Complete Production Process of Syringe Includes Six-Steps Medical-Grade Polymer-Polypropylene Syringe Turnkey Solution

Transmission Type:	Flexible
Rhythm:	Flow Production Line
Automatic Production Line:	Comprehensive

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Product Description

Basic Information

Model NO.

SMT-001

Production Scope

Product Line

Flexible Production

Intelligent Manufacturing

Certification

ISO

Condition

New

Automation

Full Automation

Application

Disposable Syringe Making

Workshop Req.

100,000 Degree Clean Room

Syringe Type

Luer Lock, Luer Slip, 2-Part or 3-Part

Packing Method

PE Bag or Blister Packing

Specification

1ml-60ml Syringe

Capacity

20 sets / Month

Medical Syringe Production Process

Injection Section

Plastic parts are formed via high-precision moulds installed in injection machines using hot-melt PP material. The accuracy of the mould determines the final product quality.

Barrel Printing Section

Features single-color printing for scales, units, and logos. Includes a drying oven and a specialized silicone oil spray mechanism for smooth operation.

Assembly Section

Integrates all components into a complete set. High-speed, stable assembly machinery ensures consistent daily output and precision.

Packing Section

Individual packing is performed within the clean room. Supports polybag or blister packing to maintain sterility before final boxing and cartoning.

Sterilization Section

Utilizes Ethylene Oxide (ETO) gas to ensure products are sterile and progeny-free. Optional preheating systems are available to shorten cycles.

Machine Operation Demonstration

Technical Specifications

Feature	Details	Feature	Details
Suitable Syringe Type	Regular & Special Types	Suitable Size	1ml - 60ml
Production Capacity	10,000 - 15,000 pcs/hour	Power Supply	220V/380V; 50Hz/60Hz
Shipping Method	FCL (20GP/40GP/40HQ)	Language	English (Customizable)
Field Installation	Available	Package Type	Standard Export Grade

Core Components

Medical Mold

Cold/Semi-hot runner; S136 Steel

Injection Machine

100-500 Ton; Servo Hydraulic

Printing Machine

Silicone Oil Spray; 14,400 pcs/h

Assembly Machine

PLC Control; 99.9% Qualified Rate

Packing Machine

Blister or Polybag options

Sterilization Machine

1cbm-25cbm options; Computerized

Frequently Asked Questions

What syringe sizes can this production line accommodate?

The production line is highly versatile and supports standard syringe sizes ranging from 1ml to 60ml.

What is the average production capacity?

The system can produce between 10,000 and 15,000 pieces per hour, depending on the specific syringe size and configuration.

What are the workshop environment requirements?

To maintain medical-grade hygiene standards, a 100,000 degree clean room environment is required for the operation of this machinery.

Does the line support different types of syringe tips?

Yes, the equipment is compatible with Luer Lock, Luer Slip, and both two-part and three-part syringe designs.

Is on-site installation and technical support available?

Yes, field installation is available, and technical services can be provided to ensure the machinery is correctly set up and integrated into your facility.

What materials are used for the medical moulds?

We use high-grade steel materials such as S136 or P20 for the moulds to ensure durability and high precision during the injection process.