Steel Pipe Spool Fabrication Solution 2-24"

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Steel Pipe Spool Fabrication Solution 2-24"

Customization:	Available
Automation:	Automation
Certification:	ISO

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Product Description

Basic Info.

Model NO.2-24" Series

SpecificationSGS, ISO9001

OriginChina

Product Description

Steel Pipe Spool Fabrication Solution 2-24"

This Steel Pipe Spool Fabrication System is specifically engineered for high-efficiency pipe spool and piping fabrication across multiple demanding industries.

Applicable Industries

Oil & Gas Plants, Oil Refinery & Petrochemical Facilities, Onshore & Offshore Facilities, Nuclear Power Plants, Shipbuilding, Power Plants, etc.

Project Highlights

📈Realize 80% automated fabrication rate

⏱️Productivity of 0.25 manhour/DI with lean software

💰Significant reduction in client's fabrication costs

✅Guaranteed fabrication quality and consistency

🏆Improved overall market competitiveness

Technical Specifications

Feature	Description
Production Line Type	Fixed in workshop
Suit for Pipe Diameter	2 to 24 inch
Suit for Pipe Material	Carbon Steel (CS)
Wall Thickness Range	2-SCH60
Suit for Pipe Length	12M
Cutting & Beveling Speed	≤ 5 mins for 2 bevels
Cutting Precision	±1mm
Fitting-up Mode	Motorized fitting up
Welding Type	Automatic root, fill, and cap pass
Welding Process	TIG / MIG / SAW in one station
Management Software	Pipe Spool Lean Fabrication Software Management System

System Configuration

Fabrication Procedure	Equipment / Stations
Cutting	5-axis flame/plasma cutting machine
Beveling	Pipe end beveling machine
Conveying	Integrated conveying system
Storage	Pipes rack / fittings rack
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station

Core Fabrication Machines

1. Pipe Cutting & Beveling All-in-one

Suitable for pipes ≤ 8", max thickness 20mm. Features PLC control with automatic measuring.

2. High Speed Band-saw Machine

Available in 16"/24"/48" models. ±0.5mm precision. Cuts 24" pipe (25mm thick) in 6 minutes.

3. CNC Pipe End Beveling Machine

Processes Single V, Double V, and U type bevels. Ultra-high speed for stainless and carbon steel.

4. Multi-Axis CNC Cutting Machine

Profile complicated outlines with various bevel types using flame or plasma technology.

5. Multi-function Fitting-up Station

Supports flange, elbow, tee, and reducer fitting-up. Motorized heavy-duty types available.

6. Automatic Pipe Welding Station

Dual welding heads with TIG/MIG/SAW options. Integrated WPS programming for high efficiency.

Frequently Asked Questions

What types of bevels can this system process?

The system is highly versatile and can process single V, compound V, and U-type bevels to meet various industrial standards.

How is welding quality and misalignment controlled?

We use a three-step control process: precise cutting for better fit-up conditions, motorized alignment during fitting-up, and an automatic welding station that accommodates 0-3mm misalignment while maintaining high quality.

What welding methods are used for the root pass?

We typically recommend automatic TIG or RMD-MIG for the root pass. We also support different welding methods by helping clients perform specific PQR (Procedure Qualification Records).

Can the system handle heavy thick-wall pipes or SS materials?

Yes, we offer heavy-duty welding stations for thick-wall pipes. For Stainless Steel (SS), we provide specialized systems with Band Saw cold cutting to preserve material integrity.

What is the average productivity of this fabrication line?

When integrated with our lean fabrication management software, the system can achieve a high productivity rate of approximately 0.25 manhour per Diameter Inch (DI).

What brands of welding power sources are utilized?

The system primarily utilizes high-performance USA MILLER welding power brands to ensure stable and reliable welding results.