Stainless Steel Pipe Spool Fabrication Production Solution

Customization:	Available
Automation:	Automation
Certification:	ISO

Basic Specifications

Model NO.

NAEC

Specification

SGS, ISO9001

Trademark

NAEC

Origin

China

Stainless Steel Pipe Spool Fabrication System (4-32")

The Stainless Steel Pipe Spool Fabrication System is engineered for large-scale pipe spool and piping fabrication, ensuring high efficiency and precision.

Stainless Steel Pipe Spool Fabrication Production Solution

Key Highlights

Realize 80% automated fabrication rate.
Matched with pipe spool lean fabrication software management system.
Achieve 0.25 manhour/DI high productivity.
Significant reduction in client's fabrication costs.
Guaranteed premium fabrication quality and consistency.
Substantial improvement in overall competitiveness.

Technical Description

Production Line Type	Fixed in workshop
Suit for Pipe Diameter	4 to 32 inch
Suit for Pipe Material	S.S (Stainless Steel)
Suit for Pipe Wall Thickness	2-70mm
Suit for Pipe Length	12M
Cutting & Beveling Speed	6 mins to finish 2 bevels
Cutting Precision	1mm
Conveying Speed	2-20 m/min
Fitting-up Mode	Motorized fitting up
Welding Type	Automatic root pass, fill and cap pass
Welding Process	TIG/MIG/SAW available in one station
Average Productivity	0.25 manhour/DI

System Configuration

Fabrication Procedure	Machines / Stations
Cutting	5-axis flame/plasma cutting machine
Beveling	Pipe end beveling machine
Conveying	Pipe moving machine & Conveying system
Storage	Pipes rack / fittings rack
Pipe Hoist	Jib crane / overhead crane
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station (heavy-duty)

Core Fabrication Machines

1. Pipe Cutting & Beveling All-in-one Machine

Suitable for pipes up to 8", max thickness 20mm. Features PLC control with automatic measuring to ensure consistent processing cycles.

2. High Speed Band-saw Cutting Machine

3. High Speed CNC Pipe End Beveling Machine

4. Multi-Axis CNC Flame/Plasma Cutting Machine

5. Multi-function Pipe Fitting-up Station

6. Automatic Pipe Welding Station

7. Conveyor Handling System

Frequently Asked Questions

What types of pipe bevels can this system process?

The system is highly versatile and can process single V, compound V, and U type bevels to meet various industrial standards.

How is welding misalignment controlled?

Quality is controlled through precise cutting/beveling and monitoring during fitting-up. Our automatic welding stations are designed to handle 0-3mm misalignment while maintaining superior weld quality.

What welding processes are available in the station?

The automatic welding station supports TIG, MIG, and SAW (Submerged Arc Welding) all within a single station configuration.

How does the system ensure consistent welding quality?

Beyond precision hardware, the system includes 40 sets of pre-programmed WPS (Welding Procedure Specifications) within the PLC control for operators to select the optimal parameters.

Is there a solution for preheating thick-walled pipes?

Yes, we provide integrated inductive preheating devices to ensure proper temperature control for heavy-duty piping requirements.

What is the productivity benchmark for this fabrication line?

When integrated with our lean fabrication software, the system achieves an average productivity of 0.25 manhour per Diameter Inch (DI).