Innovative Foil Winding Solution: 2100mm Length with Discharge Port

Customization: Available
Voltage: 380V
Warranty: 1 Year

Product Description

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Overview & Basic Info

Model NO.
BRJ-1600-2
Axial Length
1600mm
Total Axial Length
2100mm
Foil Material
Copper / Aluminum Foil
Coil Shape
Round / Rectangular / Oval
Control System
HMI (Human Machine Interface)
Origin
China
HS Code
8479819000
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Product Description

The LV Foil Winding Machine BRJ-1600-2 represents a premium foil coil solution specifically engineered for the transformer and electrical industries. This equipment ensures efficient and precise winding of high-capacity energy-saving transformer coils. With its high degree of automation and powerful multifunction system, it significantly improves axial accuracy and radial compactness, strictly adhering to international industry standards.

LV Foil Winding Machine Main View
Innovative Foil Winding Solution
Machine Dimensions and Drawing
Technical Drawings & Dimensions
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Technical Specifications

Winding & Uncoiling System

Feature Uncoiler (Dual Systems) Winding Machine
Capacity / Torque 5000KG / 12000N Tension > 16000N·m Working Torque
Motor Power 11kW (Asynchronous Servo) 30kW (Asynchronous Servo)
Dimensions Roll Inner Dia: 480/500mm Shaft: 60×60×2100mm
Speed Electric Adjustable 0-20 r/min (Stepless)

Automation & Welding

Automatic TIG Welding: Supports left/right outlet welding with frequency speed regulation (0-1M/min) and pneumatic clamping.
Dual Cutting Systems: Lead screw disc cutter with 1.5M/min speed and a blade life of up to 100,000 uses.
Auto Deviation Correction: Photoelectric edge detection with ±0.3mm accuracy and servo linear motor control.
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Key Components & Features

Insulation Device
Layer Insulation Unwinding
Winding Shaft
Precision Winding Shaft
Collection Device
Waste Collection Device
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After Sales Service

Standard Warranty
12 Months from installation
Global Support
24/7 Technical Assistance available
Training
On-site or local maintenance training
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Manufacturing Excellence

Factory Overview

As a national high-tech enterprise, we specialize in the innovation of power transformer equipment. By integrating R&D, manufacturing, and technical services, we provide intelligent production solutions globally, leveraging cutting-edge technology to meet the evolving needs of the energy sector.

Production Line
Quality Control

Other Specialized Equipment

  • HV Coil Winding Machines
  • Amorphous Ribbon Cutting Machines
  • Turnkey Transformer Production Solutions

Frequently Asked Questions (FAQ)

1. What materials are compatible with the BRJ-1600-2?
The machine is designed to work with both Copper Foil and Aluminum Foil, with widths ranging from 400mm to 1600mm.
2. Can the coil shape be customized?
Yes, the machine supports multiple coil shapes including Round, Rectangular, and Oval configurations.
3. What is the accuracy of the automatic deviation correction?
The system utilizes photoelectric edge detection to achieve a high correction accuracy of ±0.3mm.
4. What welding method does this equipment use?
The machine features an integrated TIG (Tungsten Inert Gas) automatic welding system with frequency speed regulation.
5. Is the winding speed adjustable?
Yes, it uses frequency conversion for stepless speed regulation, allowing speeds from 0 to 20 r/min.
6. What is the standard load capacity of the uncoiler?
The uncoiler drum has a maximum load capacity of 5000KG and can provide a tension force of up to 12000N.

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