Huangang Smart Factory Dry Mortar Line - Industrial IoT, Predictive Maintenance, Digital Twin Technology

Customization: Available
After-sales Service: Yes
Warranty: Yes

Product Description

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Basic Information
Model NO.
HG0046
Certification
ISO, CE
Control Type
CNC
Power Supply
Electric
Automatic Grade
Automatic
Shaft Type
Single
Layout
Vertical
Core Components
PLC, Engine, Bearing, Gearbox, Motor, Gear, Pump
Raw Material
Putty Powder Chemicals Mortar
Capacity
3-5t/H
Mixing Time
3-5 Mins/Batch
Bagging Rate
180-400 Bag/Hour
Mixer Capacity
10-12m³/H
Mixer Power
22kw
Packaging Machines
2-3set
Line Capacity
8-10m³/H
Origin
China
Production Capacity
100 Pieces/Year
Product Description
Smart Factory Dry Mortar Line Digital Twin Technology Industrial IoT Predictive Maintenance
Automated System
The ready-mixed mortar production line is an automated system used for manufacturing various types of building mortars, capable of producing ordinary masonry mortar, plastering mortar and special mortars. The production line adopts dry mixing technology and is composed of modules such as raw material storage, measurement, mixing and packaging, with a production capacity range of 5 to 100 tons per hour.
Highly Automated: Utilizing a PLC intelligent control system, the entire process of batching, mixing, and packaging is fully automated, reducing manual intervention and enhancing production efficiency.
PLC Control
Precise Measurement
Precise Measurement: Equipped with high-precision electronic scales and a micro-additive system, it ensures that the raw material ratio error is ≤±0.2%, guaranteeing the stability of product quality.
High-Efficiency Mixing: Utilizing a gravity-free mixer, the uniformity of mixing is ≥99.5%, and the single-batch cycle time is 3 to 5 minutes.
High Efficiency
Factory & Equipment Overview
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Frequently Asked Questions
Do you provide free design solutions?
Yes. We offer free customized design solutions tailored to your production capacity, facility layout, and material specifications.
Will there be dedicated training after installation?
Absolutely. Our engineers will provide on-site training covering equipment operation, maintenance, and troubleshooting. Comprehensive documentation is also included.
What is the warranty period?
We provide a 1-year warranty covering manufacturing defects. For issues caused by improper use, we offer rapid repairs with cost-effective replacement parts.
What is the typical service life of the equipment?
With proper maintenance and operation, our systems typically last 10-15 years. Regular upkeep ensures long-term reliability.
Is the equipment easy to operate?
The system features an intuitive HMI interface. Basic operations can be mastered by trained staff, while advanced functions require minimal technical expertise.
What does regular maintenance include?
Maintenance covers dust removal, lubrication of moving parts, inspection of wear components (paddles, seals), and sensor calibration. We provide a detailed schedule.

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