Digital Twin Simulation Yl-Drawing and Insulating Tandem Line Cable Making Machine

Customization: Available
Transmission Type: Flexible
Rhythm: Flow Production Line

Product Description

Basic Specifications
Model NO.
N/a
Production Line
Comprehensive Automatic
Flexible Production
Intelligent Manufacturing
Certification
ISO, CE, UL
Condition
New
Automation
Full Automatic
Screw
Double-Screw
Warranty
1 Year
Efficiency
High Performance Improvement
Materials
Aluminium / Copper Conductor
Application
Wire Stranding & Coating
Lead Time
15 Days (Negotiable)
Product Overview

The YL-Drawing and Insulating Tandem Line integrates advanced wire drawing and insulation coating into a single continuous production system. Designed for copper and aluminum wires (Ø0.3mm-6mm), it achieves speeds up to 1,500 m/min with AI-powered thickness control. The line applies uniform insulation layers (PVC, XLPE, silicone) with ±0.01mm precision, reducing material waste by 30%.

Key Features & Advantages
🚀
Ultra-High-Speed
1,500 m/min throughput with closed-loop feedback control.
🤖
AI-Driven Precision
Real-time laser monitoring and auto-adjustment for coating thickness (±0.01mm).
♻️
Energy Efficiency
Regenerative braking and heat recovery reduce power consumption by 35%.
🛠️
Modular Flexibility
Quick-change tooling adapts to wire diameters in less than 10 minutes.
Technical Specifications
Conductor Diameter Inlet Wire Diameter Insulation Type Max Speed Concentricity Take-up
0.4 - 0.65mm 2.5 - 3.0mm PE Solid 1200m/min > 95% Φ500mm bobbin
Advanced Technical Performance

1. Advanced Wire Drawing: Reduces wire diameter from Ø6mm to Ø0.3mm in 12 stages, achieving 99.98% dimensional accuracy. Equipped with diamond dies to extend tool lifespan by 50%.

2. Precision Coating: Machine learning algorithms adjust extrusion pressure and speed. Supports PVC, XLPE, and silicone with high-resolution defect detection cameras.

3. Smart Integration: Tracks production metrics via OPC UA and RESTful APIs. Features self-cleaning extruders and automated lubrication systems.

Product Display
Frequently Asked Questions
What is the maximum production speed of this tandem line?
The system can achieve an ultra-high speed of up to 1,500 meters per minute while maintaining precision control.
What wire materials can be processed?
It is specifically designed for high-efficiency processing of both copper and aluminum conductors ranging from Ø0.3mm to 6mm.
How accurate is the insulation coating thickness?
By utilizing AI-driven laser monitoring, the machine achieves a coating thickness accuracy of ±0.01mm.
Which insulation materials are compatible with the extruder?
The tandem line is compatible with a wide range of materials, including PVC, XLPE, PE Solid, and silicone coatings.
How does the machine reduce energy consumption?
It incorporates regenerative braking systems and heat recovery cycles, reducing overall power consumption by up to 35%.
Does the equipment meet international safety standards?
Yes, the production line is fully certified to ISO 9001, CE, and UL standards for global compliance.

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