Digital Twin-Optimized Tube Forming Die with Virtual Commissioning Interface

Basic Information

Model NO.	Customized Products	Material	High-Speed Steel
Processing Method	Punching and Shearing Mould	Technics	Forming Die
Manufacturing Technology	Automation Technology	Production Frequency	15 Seconds Each
Packaging Type	Wooden Box (Fumigation-Free Material)	Origin	China
Production Capacity	1,000,000 Units/Year	Mold Cavity Technology	CNC Milling

Product Description

Digital Twin-Optimized Tube Forming Die with Virtual Commissioning Interface

Integrating laser-guided KINSTAMP® progressive dies (CMM ±0.003mm) with NanoArmor™ 8μm DLC coating (HV3800), this system maintains 0.8-1.2mm wall uniformity in 6063-T5/3003 alloy tubes across 10M+ cycles. AI-driven control dynamically adjusts 200-1200kN stamping force and monitors 23 parameters, achieving 95% OEE through predictive wear algorithms. The HyDRA™ hydroforming module shapes 0.3-0.5mm SUS304/C1220T alloys (±0.05mm) at 45 strokes/min.

Core Features: 15-min quick mold change, 30% energy efficiency gains, and multi-material adaptability for Φ8-25mm aluminum/copper/steel tubing. Compatible with R134a/R744 refrigerants.

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About Our Precision Technology

We stand at the forefront of innovation as a high-tech enterprise, dedicated to the art of precision stamping molds for automotive heat exchange systems. Our stamping automation equipment and precision stamping products are renowned in the industry. Backed by a team of expert engineers specializing in mold design and manufacturing, we have achieved significant milestones, including continuous certification under ISO9001, ISO14001, and IATF16949 systems.

Certificates and Honors

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Frequently Asked Questions

1. What is the precision level of your progressive dies?

Our laser-guided KINSTAMP® progressive dies achieve a CMM precision of ±0.003mm, ensuring high accuracy for complex automotive parts.

2. What materials can be processed with these forming dies?

The system is highly adaptable and can process 6063-T5/3003 aluminum alloys, SUS304 stainless steel, and C1220T copper tubing with diameters ranging from Φ8-25mm.

3. How does the "Digital Twin" technology benefit production?

Digital Twin optimization allows for virtual commissioning, predictive wear algorithms, and real-time monitoring of 23 parameters, resulting in a 95% Overall Equipment Effectiveness (OEE).

4. What is the expected lifespan of the mold?

Thanks to the NanoArmor™ 8μm DLC coating (HV3800), our die systems are designed to maintain wall uniformity across more than 10 million production cycles.

5. How long does it take to switch molds?

The system supports a 15-minute quick mold change (VDI 3323-2015), significantly reducing downtime and increasing manufacturing flexibility.

6. Are your products compliant with international standards?

Yes, our manufacturing processes and facilities are certified under ISO9001, ISO14001, and IATF16949 quality management systems.