Carbon Steel Pipe Spool Fabrication Solution 2-8"

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Carbon Steel Pipe Spool Fabrication Solution 2-8"

Customization:	Available
Automation:	Automation
Certification:	ISO, CE

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Product Description

Basic Specifications

Specification

SGS, ISO9001

Origin

China

Carbon Steel Pipe Spool Fabrication Solution 2-8"

The Carbon Steel Pipe Spool Fabrication Solution 2-8" is specifically engineered for high-efficiency small bore pipe fabrication. This professional-grade system streamlines the manufacturing process for demanding industrial environments.

Applicable Industries: Oil & Gas Plants, Oil Refinery & Petrochemical Facilities, Onshore & Offshore Facilities, Nuclear Power Plants, Shipbuilding, Power Plants, etc.

Key Highlights

Realize 80% automated fabrication rate
Matched with pipe spool lean fabrication software management system
Realize 0.25 manhour/DI high productivity
Significant reduction in client's fabrication costs
Guaranteed fabrication quality and consistency
Improved overall market competitiveness for clients

Technical Parameters

Parameter Item	Description / Value
Production Line Type	Fixed in workshop
Suit for Pipe Diameter	2 to 8 inch
Suit for Pipe Material	CS (Carbon Steel)
Suit for Pipe Wall Thickness	2-20mm
Suit for Pipe Length	12M
Pipe Cutting & Beveling Speed	100 times / 8 hrs
Cutting Precision	1mm
Cutting Self Measuring Function	Included
Conveying Speed	2-20 m/min
Fitting-up Mode	Manual fitting up
Welding Type	Automatic root pass, fill and cap pass
Welding Process	TIG/MIG/SAW available in one station
Management Software	Pipe Spool Lean Fabrication Software Management System
Average Productivity	0.25 manhour/DI

System Configuration

Fabrication Procedure	Machines / Stations
Cutting & Beveling	All-in-one pipe cutting & beveling machine
Conveying	Conveying system
Pipe/Fittings Storage	Pipes rack / fittings rack
Pipe Hoist	Jib crane / overhead crane
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station

Frequently Asked Questions

Is this system suitable for stainless steel fabrication?

To avoid pollution, CS and SS materials are usually fabricated separately. For SS material, all contact surfaces are rubber or stainless steel sheet covered. The machines remain the same; only the contacting surfaces differ.

How is the misalignment controlled?

Misalignment is controlled via precise cutting/beveling and controlled fitting-up. Our automatic welding station can accommodate 0-3mm misalignment while maintaining high welding quality.

What is the recommended root pass method?

We typically recommend automatic TIG or RMD-MIG for the root pass. We can support clients in performing PQR for different welding methods if required.

What brand of welding power is utilized in the system?

The system utilizes high-quality USA MILLER welding power components for reliability and performance.

How do you ensure and control welding quality?

Beyond controlling each processing step before welding, the station features 40 programmed sets of WPS (Welding Procedure Specifications) for operators to choose the most suitable parameters.

Can the system handle heavy thick wall pipes?

Yes, we provide heavy-duty type pipe welding stations specifically designed to weld heavy thick wall pipes, such as those used in power plant pipe spools.