Marya Customized Liquid Preparation System for Biopharma with Scada Monitoring

Customization: Available
Application: Biotechnology Industry, Chemical industry, Clinical Diagnosis, Food & Beverage Factory, Food Safety, Forensic Science, Pharmaceutical Industry
Capacity: 20000 L/hr

Product Description

Basic Specifications
CertificationCE, FDA, GMP, ISO
Control SystemFully Automatic
Treatment ProcessFiltration, Ultrafiltration
Core Components Warranty1 Year
Power Supply380V 50Hz
Tank MaterialStainless Steel 316L
Weighing Accuracy3%
Protection LevelsIP65
Temperature Accuracy-10~150ºC ±0.2ºC
Product Description

Customized Liquid Preparation System for Biopharma with SCADA Monitoring

The Pharmaceutical Liquid Formulation System is a specialized pharmaceutical apparatus designed for liquid mixing and dispensing operations. This equipment enables the preparation of pharmaceutical solutions by combining active pharmaceutical ingredients (APIs) with solvents such as water for injection. Through integrated processes including controlled stirring, heating, sterilization, and filtration, the system produces medicinal solutions at precise target concentrations.

Liquid Preparation System 1
Liquid Preparation System 2
System Classification
  • General Formulation System: For small-molecule chemical prep (e.g., aqueous injections, lyophilized powder injections).
  • Complex Formulation System: Handles advanced processes: suspensions, emulsions, liposomes, microspheres.
  • Biological Formulation System: For biotech products (antibodies/vaccines/blood products/recombinant proteins) & auxiliary liquids (media/buffers).
Core Advantages
1Modular Design - Cost-Saving & Efficient

Pre-tested modular equipment reduces installation costs, accelerates delivery, and ensures flexibility.

Modular Design
2Fully Automated Operation - Smart & Compliant

1-click CIP/SIP with auto-detection for cleaning/sterilization completion. Computerized features include Recipe management, e-signature, e-records, and audit trail for full automation.

Automated Operation
3Process Control & Real-Time Monitoring

Critical parameter control (temp, DO, pH) with auto-alerts for deviations to ensure drug quality.

Real-Time Monitoring
43D Simulation & Ergonomic Layout

Pre-production 3D modeling optimizes piping, valve, and instrument placement for user-friendly operation.

3D Simulation
Key Design Features
  • Premium Material & Compliance: 316L stainless steel tanks (2L-12,000L) with electrolytic polishing (Ra<0.4µm), ensuring compliance with EU PED & FDA standards.
  • Sterility Assurance: Sterile ventilation filters and CIP spray balls for aseptic operations. Optional double-tube plate heat exchangers.
  • Safety & Control: Integrated safety devices (burst disc/safety valve) and precision temperature/pressure monitoring.
  • Efficient Mixing: Variable frequency magnetic or mechanical stirring options.
  • High-Performance Filtration: Sterilization-grade PES filters resistant up to 150°C.
Technical Parameters
Parameter Name Specifications
Working Volume2 ~ 15,000L
Material304, 316L, 904L, TA2
Stirring TypeUpper mechanical, lower magnetic stirring
Speed Control Accuracy0 ~ 450rpm ±3.0%
Temperature Accuracy-10 ~ 150ºC ±0.2ºC
Pressure Accuracy-0.01Mpa ~ 0.06Mpa ±0.01MPa
Weighing Accuracy3‰
Protection LevelsIP65
Gallery & Capabilities
Capability Showcase
Production Facility
Workshop View
Certificates
Product Categories
Project Cases
Exhibition
Packaging
Shipping Details
Frequently Asked Questions
Q1: What is the maximum working volume available for the system?

The system is highly customizable, with working volumes ranging from a small-scale 2L up to a large-scale 15,000L to meet various production needs.

Q2: Which standards does the liquid preparation system comply with?

Our systems are designed to strictly comply with international standards including CE, FDA, GMP, and ISO, ensuring safety and quality for biopharmaceutical production.

Q3: How is the mixing process controlled for sensitive biological products?

We offer both upper mechanical and lower magnetic stirring options, both featuring variable frequency speed regulation for precise control over the mixing intensity.

Q4: Does the system support automated cleaning and sterilization?

Yes, the system features fully automated 1-click CIP (Clean-in-Place) and SIP (Sterilize-in-Place) operations with automatic detection of completion.

Q5: What materials are used for the tanks and seals?

Tanks are primarily made of 316L stainless steel with electrolytic polishing. Seals are FDA-compliant materials such as EPDM or PTFE to ensure zero contamination.

Q6: Can the system monitor critical parameters in real-time?

Absolutely. Integrated SCADA systems provide real-time monitoring and control over temperature, dissolved oxygen (DO), and pH levels with automated deviation alerts.

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